Avoiding Struck-By Incidents

Why This Matters

Avoiding Struck-By Incidents deserves a specific pre-task check because load movement, stacking, pinch points and vehicle interfaces can cause strains, dropped loads or struck-by incidents. For this briefing, connect the topic to the exact equipment, work area and conditions the crew will face today, and agree a clear stop-work trigger before the task begins.

Key Points

• Maintain awareness of overhead and swinging loads in addition to hazards directly ahead at ground level
• Struck-by incidents occur disproportionately in congested areas where material handling activity and pedestrian traffic overlap without clear separation
• Barricade or flag areas actively involved in overhead or crane-assisted material movement

Best Practices

• Plan the route and clear obstacles from the path before initiating any material move
• Use mechanical aids — dolly, hand truck, hoist — wherever the load characteristics permit their use
• Obtain assistance for loads that are heavy, awkwardly shaped, or obstruct forward visibility
• Secure stacked or stored material against tipping or collapse
• Maintain loading dock edges barricaded or clearly marked at all times
• Remain alert to pinch points when handling material near equipment, racking, or fixed structures

Scenario & Site Check

Discuss this scenario: A crew is about to start work where avoiding struck-by incidents is relevant, but one condition in the work area has changed since the task was last performed. Ask the team what could make that change important, which control must be verified first, and who has authority to stop the job.

• Field check: check load stability, route, lifting aid, stacking method and pedestrian separation.
• Evidence: confirm the applicable permit, inspection, label, test result, procedure or equipment status rather than relying only on memory.
• Close-out question: “What would make us stop and reassess this task today?”

Reference Point

Use the current requirement that applies to your site. A useful starting point for Material Handling is OSHA / NIOSH primary guidance. Company procedures, manufacturer instructions and local law may impose additional or more stringent controls.